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View Full Version : To the people who cast the exhaust manifolds.


RonA
04-17-2010, 06:10 PM
Could you change the mold so it leaves more surface like this.

RonA
04-17-2010, 06:12 PM
Then the gate can attach here and not have to use a spacer.

toolmanoffroad
04-17-2010, 06:18 PM
Well now thats pretty darn slick! :Cheer:

carcrafter22
04-17-2010, 09:38 PM
Thats awsome, nice work. I like it when people think outside the box.

12vriviera
04-17-2010, 10:39 PM
or why isnt it already milled out with a block off plate or as an option to the manifold order?
with all the beautiful stuff you have built carcrafter22 i am surprised you havent done this.

great job Ron!!

JOHNBOY
04-17-2010, 11:25 PM
Nice work Ron!:Cheer:

cbtoyz
04-18-2010, 12:11 AM
Sweet! When are you going to run production....:bigsmile:

XLR8R
04-18-2010, 09:54 AM
Great idea! :Cheer:

Signature600
04-18-2010, 10:08 AM
Because Ron, if they did that, maybe they wouldn't crack all the time.

That spot is right where all my aftermarket manifolds crack...sucks.


But as usual, excellent work Ron!!!
Chris

Kronic_187
04-18-2010, 11:57 AM
beauty

roachie
04-18-2010, 12:07 PM
I'm slamming my head in a filing cabinet wondering why I didn't think about that.

RonA
04-18-2010, 12:13 PM
I've got a drawing of it.

theonlyz
04-18-2010, 12:21 PM
Id buy one!!! Nice work!

roachie
04-18-2010, 12:22 PM
What did you weld that with anyway?

RonA
04-18-2010, 04:06 PM
Mating part.

YOUNG GUNS15
04-18-2010, 04:15 PM
Thats a sweet setup!

RonA
04-18-2010, 10:12 PM
Mount for wastegate is done except for grinding to match up the transitions inside.

CL2000
04-18-2010, 10:19 PM
Damn Ron! Looks good I would suspect everyone is going to want you to make them one now.

ISBeINSIDE
04-18-2010, 10:26 PM
as usual... clean machining and fab work!

TMONEYDIESEL
04-18-2010, 10:27 PM
Very good looking work, always top notch man!!

JasonCzerak
04-18-2010, 10:55 PM
Nice work Ron!

ldzielak
04-19-2010, 12:47 PM
Ron looks great, got pictures of the custome piece you have mad to attach the wastegate?

Lee

CREED1
04-19-2010, 10:06 PM
super nice man!!!!!!!

Hurley
04-20-2010, 06:55 PM
really cool dude, really cool

I see the two other adapters in the last pic ;)

DieselCharger
04-21-2010, 09:41 AM
wow ,Chris told me about that but a picture is worth a thousand words ,awesome

RonA
04-21-2010, 10:09 AM
Too bad it won't fit the new head. Good thing i made extra mounts and saved the program.

RonA
04-23-2010, 09:33 AM
I gave one of the mounts and some info to a company to see if they can incorporate this into a manifold. Maybe by this fall there will be something available off the shelf to make this easier to do.

zstroken
04-23-2010, 11:21 AM
I thought years ago ATS had a wastegate integrated into some of their manifolds.

RonA
04-26-2010, 08:34 PM
Couldn't find a 38mm gate so i had to adapt it up to a 50.

RonA
04-26-2010, 08:37 PM
Wish I had used bigger bolts now. The 50mm gate is huge.

Warpig
04-26-2010, 10:59 PM
Showoff :Cheer:

shiftycapone
04-27-2010, 02:31 PM
That is the chit Ron looks great

Backhoe man
04-27-2010, 05:34 PM
very nice work ron

csutton7
04-27-2010, 06:50 PM
Ron --is that my birthday present??? I'll be up to get it shortly....chris

biggy238
04-28-2010, 08:59 PM
Dig the marble worktop.... Hardcore machinist..

ldzielak
04-28-2010, 09:15 PM
Piece of art, keep up the great work...

RonA
05-15-2010, 05:06 PM
Got the truck back today. Everything is different, but it seems to work ok.

Beave
05-15-2010, 08:52 PM
Truck looks great Ron.

nilsson
06-06-2010, 09:46 AM
Nice.
What did you weld with?
//nilsson

Ben46a
06-06-2010, 02:53 PM
Is that on the 6.7 P-Pump engine?

RonA
06-06-2010, 04:00 PM
p-pumped 5.9 24V. Tig with a rod made for cast.

rockjeep73
06-07-2010, 07:49 PM
p-pumped 5.9 24V. Tig with a rod made for cast.

What rod? And how does it do on engine blocks?

UNBROKEN
06-07-2010, 08:30 PM
Probably a high nickle rod on pre-heated cast iron.

aer212
06-09-2010, 09:04 PM
Is that a PDI T4?

RonA
06-10-2010, 08:03 AM
I have not found anything that will fix cracked cast iron reliably. I use this rod to build up a boss to machine and install stuff onto the manifold. No pre-heat. don't let it get too hot. Hard to drill and tap. PDI T4.