One thing led to another. Build thread.

jlibert

New member
In 04, I bought my first diesel truck. A special ordered, new 04.5 quad cab with an nv5600. I had parts waiting before the truck arrived, and had a turbo back exhaust, intake, and TST on it before the odometer had 100 miles on it. It was a fun truck that pulled a horse trailer a few times a week, and eventually transformed into more of a pull truck. A few years, and several turbo and injector combinations later, I destroyed the engine at a pulling event. I built a new engine for it with better parts, but had to sell the truck to start a new business.
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Fast forward to early last year. The business was up and running, and the company had repaid my initial investment. I was recently married, settled into our home, and ready to get back into the diesel game. In reality, it wasn't the trucks I missed, but the good friends I made along the way. I liked my old quad cab, but always wanted a regular cab automatic. I went on the hunt for a few months and found a clean 07, 5.9 rclb auto. My buddy les (silver bullet tuning) met me at the dealership, and we had an efi live tune in it before I drove it off the lot!

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I pulled a couple leaf springs out of the rear and added some caltracs.

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Forged weld wheels in 16" don't come around very often, so I snagged these on craigslist a few years ago. Never had a truck for them, but knew I would someday.
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The truck needed brakes anyway, so I slapped on a set of second gen brakes. Now I have good brakes and my 16's fit -- two birds, one stone.
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Well, a race truck wouldn't be a race truck without a fuel cell, so with the help of a good friend, I had one. It had to sit out of the way, have a sump, and use the factory sending unit.

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Fuel Lab pump and fuel cell installed

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One thing led to another, so I picked up a bunch of braided hose, some parts from PPE, and Fleece, and got the fuel system knocked out.

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I had a bad u-joint on the driver's side front axle, so I took care of that too.

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At this point, it's still a work truck.

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And a grocery getter. (had a party for my wife's birthday)

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ordered a turbo from the guys with a 2 page ad in diesel power. Complete junk. Pitted cover, tag on the charger was scratched out with a new number written in, and the weld on the cover looked like a third grader did it. Sent that bullchit back.

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Ordered a new one from boost lab, and it looked great. Had my buddy weld the flange on, and I was back in business.

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I came to the realization that my truck would have to be down for a while. I had a regular cab tacoma in college, and loved it. So I bought one of the last ones available in CA. Tinted the windows, tires and wheels, bilstein 5100's, and it is ready for work.

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This means that it's time to start tearing into the race truck.
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This truck is my ultimate inspiration. If I had the money at the time it was being sold, I would have bought it. I will not be content until I am at this level with mine.

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Even though I know I am ultimately limited with the 4x4 platform, I'm too far committed at this point to turn back.

Front bumper brackets and skin installed. That'll get some weight off the front end.

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There, that looks better.

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looks good I will agree about building and meeting folks along the way.I have been out of the game for a while. I plan on making a comeback tour though lol.
 
Great build and I agree it's the "diesel family" that I enjoy the most. My 2 trucks are going to be on hold for a little while,wife is pregnant and plan on buying a bigger house with a shop this year.
 
I got bored and started cutting up the tailgate.

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Cut out the crash bars, and skinned it with an aluminum piece I had.

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Test fit the steel (kinda heavy) roll pan

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And put the first coats of paint on it.

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Painted and installed. I may go to fiberglass in the future, I really didn't think these roll pans would be so beefy.

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Time to strip the interior. Yes, a perfectly good SLT interior. (have it all for sale if anybody needs parts)

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I traced out what I plan to remove, and later replace with carbon fiber or thin aluminum sheet.

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I pulled out a decent amount of weight, but it still might not be enough.
 
The chrome grille had seen better days, so I swapped it out for a painted one.

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A buddy of mine that does painless dent removal stopped by to get the body looking good. It's really cool to watch these guys work.

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Since I had the dash out, I used part of it to make a template for the new dash.

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The truck was sitting too high for my liking, even after pulling some leafs out of the rear. I pulled the front coils out and cut one wrap.

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I also pulled 2 more leafs out of the rear. I couldn't go any lower in the front because I only had about an inch to the bumpstops. At this point, it was sitting too low in the rear.

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I put 1 leaf back in and got the stance I was looking for. For now.

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The u-bolts that came with the caltracs were now too long, so I used a piece of rectangle tubing until the new bolts show up.

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looks good I will agree about building and meeting folks along the way.I have been out of the game for a while. I plan on making a comeback tour though lol.

Looking forward to seeing what you come up with.

Great build and I agree it's the "diesel family" that I enjoy the most. My 2 trucks are going to be on hold for a little while,wife is pregnant and plan on buying a bigger house with a shop this year.

Sometimes you have to sacrifice to get the family matters in order.

Looks awesome!

Thanks!

I wish I had done this with my 06, very nice build!

Thank you.
 
Got the wiring harness simplified a little, and everything I'm not going to need is now wrapped in this bundle. I'm going to leave it like this until the truck is back up and running. Then hopefully I can get a little help on what I can cut out and still keep it running.

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I headed up north to a dyno day, where I picked up a little more inspiration for my build.

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more cutting.

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the pile is getting bigger.

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I pulled the bed off to do some clean up work on the chassis.

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After an hour or so with the pressure washer, she's cleaned up enough to do some painting on the chassis.

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