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09-26-2012, 08:57 PM
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#41
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Name: DISTURBED
Title: YEA WE RIDE THE SHORT BUS
Status: Not Here
Join Date: Nov 2007
Location: Winchester, Va
Member`s Gallery
Posts: 6,417
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Crack each injector line and see which cylinder is missing. pull the injector and swap it with another (Dosent matter of size) and see if the miss goes away
__________________
Thanks, Jeremy
01 CTD Retired sled puller, dedicated "Twin Turbo" tow rig
96 CTD "TOO" Disturbed 3.0 - Built by Disturbed Diesel Performance
96 CTD "The Sickness" 2.6/2.8- Built by Disturbed Diesel Performance
Last edited by DISTURBED; 09-26-2012 at 08:58 PM.
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09-27-2012, 12:22 AM
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#42
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Name: Bponci
Title: rookie
Status: Not Here
Join Date: Sep 2006
Location: fortuna
Member`s Gallery
Posts: 2,160
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Quote:
Originally Posted by lvjunior
Checked the timing and it is still locked at 19.5*. Pulled the valve covers and the jamb nuts are all still tight checked a few valves for lash and the still check good at 8 and 18. Started the truck and it has a miss or stumble in it and hazes at idle and smells like unburned fuel
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A cylinder leakdown test may be in order. Just a thought.
__________________
2002 dodge 2500 auto (tow rig)
S10 with a little turbocharged/procharged 12 valve 9.22@157mph
23t altered 12v compounded fuel only 8.30s@166mph
Daughter with a badass 1st gen 12mm VE 11.64@117mph
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09-28-2012, 12:40 PM
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#43
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Name: lvjunior
Title: Green Behind the Ears
Status: Not Here
Join Date: Oct 2009
Member`s Gallery
Posts: 42
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swapped injectors out for my old set and it is running fine. I think I got a piece of dirt in one of the other injectors. I am going to have them checked out.
The truck has no haze at idle whatsoever and the EGTs seem to be down substantually across the board. I could hit 1600° pretty quick now I have to stay in it hard for a while to get it past 1300°. The truck is running so much cleaner If I didn't know better I would say someone tinkered with the pump since I started this. The pump is set exactly where it was before. Looks like even I may even be able to slide the plate forward
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98 12v 4x4, 215hp pump, AFC Live, PDD 5x12's, no plate. 3k gsk, georend trans, ported fire ringed head W/ 110# V.S., II 62/12/65, AFE stage 2, 4" exh, Carli suspension w/ 35's, 3rd gen track bar, DSS steering brace, ATS exh. manifold, PosiLok, 4w disc
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09-28-2012, 12:48 PM
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#44
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Name: madmikeismad
Title: So mad
Status: Not Here
Join Date: Dec 2009
Location: Newalla, OK
Member`s Gallery
Posts: 14,347
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This whole time it was injectors? That sucks man.
Unless the "old set" is substantially smaller than what was in it, like stock.
__________________
Mike Hill
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09-28-2012, 01:19 PM
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#45
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Name: lvjunior
Title: Green Behind the Ears
Status: Not Here
Join Date: Oct 2009
Member`s Gallery
Posts: 42
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The "old set" was the set that was running crazy hot that I started this ordeal with. The problem was the timing was set for the wrong pump and was at 14.5*. The injectors also have a 155* spray pattern and the needles have been turned to get more late fueling. Combining the late file and the wide pattern a think was putting the spray outside of the bowl causing my issues. I turned the timing up to 19.5* and have the DDP injectors in it. I also have a set of 5x11 145* injectors Will built for me that I am going to try for mielage after I get a new baseline
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98 12v 4x4, 215hp pump, AFC Live, PDD 5x12's, no plate. 3k gsk, georend trans, ported fire ringed head W/ 110# V.S., II 62/12/65, AFE stage 2, 4" exh, Carli suspension w/ 35's, 3rd gen track bar, DSS steering brace, ATS exh. manifold, PosiLok, 4w disc
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09-30-2012, 06:11 PM
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#46
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Name: collinmaune
Title: Green Behind the Ears
Status: Not Here
Join Date: Jun 2012
Member`s Gallery
Posts: 88
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thanks for the info just fixed my egts also
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09-30-2012, 06:12 PM
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#47
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Name: collinmaune
Title: Green Behind the Ears
Status: Not Here
Join Date: Jun 2012
Member`s Gallery
Posts: 88
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whats the best set of 90 hp injectors that you can get towing for spraya angle not marine ijectors
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09-30-2012, 08:52 PM
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#48
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Name: crewcabxlt
Title: Diesel Enthusiast
Status: Not Here
Join Date: Apr 2008
Location: northern utah
Member`s Gallery
Posts: 212
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i just fixed a truck with simular symptoms- found the cam gear broke on the end of the cam thru the 3 bridges in the center and relocked itself so it still ran but retarted valve train timing and it ran hot and gutless. swapped in a good used cam and runs good now. it looked like someone had heated the gear to pull it and shortcut a gear housing repair from a kdp incident.
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1978 ford crew cab ,1990 6bt,120k miles,2nd gen head' 3rd gen intercooler,piping. injectors, 4" exhaust, cold air intake,nv-4500. dyno @ 298 rwhp @2600 rpm,808 tq @1950 rpm uncorrected @4800 ft,38 lbs boost,1200 degrees pre turbo. dyno june 09 with he 351@ 364 rwhp. tq?
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09-30-2012, 10:04 PM
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#49
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Name: YOUNG GUNS15
Title: Im AWESOME!!!!
Status: Not Here
Join Date: Sep 2009
Location: Utah
Member`s Gallery
Posts: 7,346
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DDP3 or "370" injectors sure get some hate. I actually loved mine, I could control the EGT alright with a stock turbo and roughly a 10k load (several years ago now) The guy I traded them to loves them as well, they were clean and mean. Good to see that Will is helping ya out with your truck, will is one smart guy.
__________________
Spence
-1994 4x4 12 valve 13mm, single 475 748/1292 Fuel 872/1470 N2O
-2005 4x4 12 valve CCSB 3rd gen '12-rail' 280hp
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09-30-2012, 11:05 PM
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#50
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Name: lvjunior
Title: Green Behind the Ears
Status: Not Here
Join Date: Oct 2009
Member`s Gallery
Posts: 42
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The DDP 3 injectors still haze a bit pulling. I towed my trailer yesterday and was holding steady at 1200* grosing 15000# on a 6% grade at 55mph in 3rd gear turning 2300rpm. Still seems a little hot but at least it's not 1300*
The 5x11 145* injectors that were backfiring got checked out and #2 had an issue. They are all fixed up and I am going to drop them in tomorrow night an try this drill again.
And yes Will does know his stuff. An he is very humble as well.
__________________
98 12v 4x4, 215hp pump, AFC Live, PDD 5x12's, no plate. 3k gsk, georend trans, ported fire ringed head W/ 110# V.S., II 62/12/65, AFE stage 2, 4" exh, Carli suspension w/ 35's, 3rd gen track bar, DSS steering brace, ATS exh. manifold, PosiLok, 4w disc
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10-01-2012, 08:04 PM
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#51
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Name: madmikeismad
Title: So mad
Status: Not Here
Join Date: Dec 2009
Location: Newalla, OK
Member`s Gallery
Posts: 14,347
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Quote:
Originally Posted by lvjunior
The DDP 3 injectors still haze a bit pulling. I towed my trailer yesterday and was holding steady at 1200* grosing 15000# on a 6% grade at 55mph in 3rd gear turning 2300rpm. Still seems a little hot but at least it's not 1300*
The 5x11 145* injectors that were backfiring got checked out and #2 had an issue. They are all fixed up and I am going to drop them in tomorrow night an try this drill again.
And yes Will does know his stuff. An he is very humble as well.
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What's your timing at and what size charger? Your egts match mine with 5x.016s, maxed pump, and a s467, grossing 18k.
Sent from my DROID3 using Tapatalk 2
__________________
Mike Hill
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10-02-2012, 07:23 AM
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#52
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Name: YOUNG GUNS15
Title: Im AWESOME!!!!
Status: Not Here
Join Date: Sep 2009
Location: Utah
Member`s Gallery
Posts: 7,346
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1200 really isn't terrible, loose another 80-100* and you'll be right in the good area for towing.
__________________
Spence
-1994 4x4 12 valve 13mm, single 475 748/1292 Fuel 872/1470 N2O
-2005 4x4 12 valve CCSB 3rd gen '12-rail' 280hp
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10-02-2012, 07:53 AM
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#53
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Name: 97rada
Title: Too Much Time
Status: Not Here
Join Date: Feb 2008
Member`s Gallery
Posts: 5,410
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1050-1150 i think is what cummins recommends for egt but Its been forever since I looked it up
__________________
Austin
tow truck- 14-3500 with tuning
toy truck -94 rclb auto- 5.2x with a lot left. Shooting for 4s
Any intelligent fool can make things bigger and more complex...it takes a touch of genius- and alot of courage to move in the opposite direction.
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10-02-2012, 01:15 PM
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#54
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Name: madmikeismad
Title: So mad
Status: Not Here
Join Date: Dec 2009
Location: Newalla, OK
Member`s Gallery
Posts: 14,347
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Quote:
Originally Posted by 97rada
1050-1150 i think is what cummins recommends for egt but Its been forever since I looked it up
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cruising or max?
__________________
Mike Hill
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10-02-2012, 03:31 PM
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#55
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Name: 97rada
Title: Too Much Time
Status: Not Here
Join Date: Feb 2008
Member`s Gallery
Posts: 5,410
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Constant load/ cruising if I remember correct. No clue what spike is. I would think holding that much heat can't be good for long
__________________
Austin
tow truck- 14-3500 with tuning
toy truck -94 rclb auto- 5.2x with a lot left. Shooting for 4s
Any intelligent fool can make things bigger and more complex...it takes a touch of genius- and alot of courage to move in the opposite direction.
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10-02-2012, 03:35 PM
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#56
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Name: madmikeismad
Title: So mad
Status: Not Here
Join Date: Dec 2009
Location: Newalla, OK
Member`s Gallery
Posts: 14,347
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Quote:
Originally Posted by 97rada
Constant load/ cruising if I remember correct. No clue what spike is. I would think holding that much heat can't be good for long
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I held 1100 for most of my recent trip back from texas, 1200 for a few long pulls. Someone on here last year said that cummins said 1300 will last all day. Maybe it was for another motor though.
__________________
Mike Hill
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10-02-2012, 04:05 PM
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#57
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Name: Scooter's Roofing
Title: Too Much Time
Status: Not Here
Join Date: Oct 2006
Member`s Gallery
Posts: 17,007
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Quote:
Originally Posted by 97rada
1050-1150 i think is what cummins recommends for egt but Its been forever since I looked it up
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but that's at factory timing
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that's pretty much all of it
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01-30-2013, 03:02 PM
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#58
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Name: Gasoline Sucks
Title: slow 12v
Status: Not Here
Join Date: Sep 2010
Location: Tampa Florida
Member`s Gallery
Posts: 967
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My 62 with these 5x16 and 042 dvs has the same behavior "like hitting the power band on a small 80cc 2-stroke.". I was towing a 23ft boat on the highway probably 4-4500lbs egt would creep up to 1250 with any kind of hill and was 1100+ most of the time in OD at 65-70mph 1650-1750rpm 10 psi. OD off it would drop to 8-900 same speed 2300rpm 10-15psi. Pulled it up the skyway bridge with od off 4% grade 1100 20+psi 65 and I could accelerate to 70+ and stay under 1250. That was into a 20mph head wind and the boat towers over my truck.
What spring is in the AFC? My 62 is laggy to 10psi then it whips over to 50+. Its smoke free over 10psi but pours out smoke under 10. Will thinks dv swap will fix it so im gonna try it.
__________________
96 12v 4x4 RC, BILLET In/out, race vb, BIC OFV, 5x16s 62/65/14 over s475 , 9mm dv, 17*, true-track , 3.55s, Lowered on 420s
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01-31-2013, 12:43 PM
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#59
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Name: 95ram
Title: Too Much Time
Status: Not Here
Join Date: Oct 2006
Location: MN
Member`s Gallery
Posts: 517
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Quote:
Originally Posted by Gasoline Sucks
My 62 with these 5x16 and 042 dvs has the same behavior "like hitting the power band on a small 80cc 2-stroke.". I was towing a 23ft boat on the highway probably 4-4500lbs egt would creep up to 1250 with any kind of hill and was 1100+ most of the time in OD at 65-70mph 1650-1750rpm 10 psi. OD off it would drop to 8-900 same speed 2300rpm 10-15psi. Pulled it up the skyway bridge with od off 4% grade 1100 20+psi 65 and I could accelerate to 70+ and stay under 1250. That was into a 20mph head wind and the boat towers over my truck.
What spring is in the AFC? My 62 is laggy to 10psi then it whips over to 50+. Its smoke free over 10psi but pours out smoke under 10. Will thinks dv swap will fix it so im gonna try it.
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Mine acts similar to yours with 62/65/13, 5x12, and stock DV.
__________________
98 12 QC SB 4x4
Powered by Banks
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02-01-2013, 02:42 AM
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#60
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Name: Big Blue24
Title: Comp Diesel Sponsor
Status: Not Here
Join Date: Jan 2008
Location: Cedar City, UT
Member`s Gallery
Posts: 6,310
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The original posted ended up with two problems that combined helped the exhaust temperature and fuel economy results.
#1, we removed the DDP 3 5x.012" 155* injectors and installed a set of 5x.011" 145* injectors. This lowered temps around 100* as I recall but the truck was still running kinda warm and had a funny "powerband" after a funny dead spot around 10-12 psi.
#2, the owner discovered the governor arm was getting trapped below the afc arm and that's why there was a dead spot at 10-12 psi till the truck slowly made enough boost to force the governor back over the creeping AFC arm = power band.
Last I heard a few months back, the truck was running much, much better and returning much better fuel economy.
__________________
95' 2wd Junker Drag Truck
1502 HP Fuel-Only 12mm P7100 Pump
SXE 472 over GTX55 116mm
OEM 12v Block
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