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6.0 Powerstroke Discussion of the 03-06 6.0

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Old 06-21-2009, 06:13 PM   #41
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Sounds a lot like what we are planning on doing for a customers racing application. Both chargers will be off the motor, so we will be using a center section and running long(er) individual runners to each intake port.
 
Old 06-21-2009, 08:24 PM   #42
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looks great doug, its nice and clean, is there a big difference in cfm through the manifold, and again it looks great
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Old 06-21-2009, 08:59 PM   #43
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looks great doug, its nice and clean, is there a big difference in cfm through the manifold, and again it looks great
I'll be finding out this week if I can get Wilson to flow it on their flow bench. The first one done and welded up was sent out already. The customer didn't want to wait. He saw the test piece while he was here and wanted it badly.
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Old 06-22-2009, 11:09 AM   #44
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Nice work Doug. You took the EGR delete to the next level
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Old 06-22-2009, 11:37 PM   #45
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C'mon Doug, ship that thing up here and let me try it!!
 
Old 06-23-2009, 08:06 AM   #46
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C'mon Doug, ship that thing up here and let me try it!!
Address?
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Old 06-25-2009, 02:36 AM   #47
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That looks sweet Doug!! Good work!!
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Old 06-25-2009, 05:28 AM   #48
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Anything can be copied. Look at all the EGR delete kits. This takes it up quite a few notches of above. Tough to dispute where it was from first on this one.
Nice to see you've got them out there. I remember talking to you about it at TS 2 years ago.

Looks Good!
 
Old 06-25-2009, 09:49 AM   #49
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Very nice work
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Old 06-25-2009, 10:04 AM   #50
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Thanks. Now to make the flow bench adapter.
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Old 06-25-2009, 03:20 PM   #51
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would it flow any different say 03 vs 04.5 and up??? that would be interesting to see...
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Old 06-25-2009, 04:23 PM   #52
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I think that the intake manifolds for the '03-early'04 are the same internaly as the '04.5-'07 other than the equalizing tube in the rear that connects boths sides together on the '03 and early '04's.
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Old 06-25-2009, 08:27 PM   #53
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You should see inside about a 75,000 mile intake that never had the EGR deleted. The air "passages" are about as big as a pencil. [/QUOTE]

thanks mines at about 75k and im just now thinkn about a egr delete guess that explains why it runs like crap!
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Old 06-25-2009, 09:51 PM   #54
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I always wondered Doug, as far as what I know the intake elbow coming in from one side as opposed to say the front would tend to favor the passenger side of the manifold? Keep in mind, I don't claim to know anything, just curious. If so would the 03 crossover be an asset, or is it not worth the attention? Thanks.
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Old 06-25-2009, 10:13 PM   #55
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Very Good lookin Unit..
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Old 06-26-2009, 01:35 AM   #56
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I always wondered Doug, as far as what I know the intake elbow coming in from one side as opposed to say the front would tend to favor the passenger side of the manifold? Keep in mind, I don't claim to know anything, just curious. If so would the 03 crossover be an asset, or is it not worth the attention? Thanks.
Its asset of plenum volume is nice, however the fact that it is so close to the exhaust makes it seem wasted to me. Would be interesting to find out if the heat from back there reheated the intake charge or if there wasn't enough dwell time and the air didn't stay long enough to be affected.

The area inside the front of the plenum now is completely opened. And on the 05-07 manifolds we have removed the air dam that partially blocked the passenger side on another manifold.

There is more to come. Adding some 3D mill profiles to the holes at the heads to open them up. And doing more of an overall cleanup to the inside.
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Old 06-26-2009, 01:45 AM   #57
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This is the updated design over the other plates. The O-ring groove used to run around the inside of the bolt holes which had made the plates cover the tops of the opening a little too much.

Click the image to open in full size.
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Old 06-26-2009, 03:14 AM   #58
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looks awesome man!
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Click the image to open in full size.
 
Old 06-26-2009, 10:04 AM   #59
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Address?

Ship to:

Gollon Brothers Wholesale Live Bait, Inc.
Attn: Ben Gollon
2450 Torun Road
Stevens Point, WI 54481

Sure will look nice on the new motor
 
Old 06-26-2009, 10:38 AM   #60
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Ship to:

Gollon Brothers Wholesale Live Bait, Inc.
Attn: Ben Gollon
2450 Torun Road
Stevens Point, WI 54481

Sure will look nice on the new motor
New motor? I thought you were selling it.
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