Looking for recommendations on what to do with hurt cylinder

Got the motor pulled and on the stand this weekend. Out of curiosity what makes you guys choose the dingle balls over the 3 stone hone?

A rigid / precision hone should really be used with a tq plate on the block. If you're just deglazing a cylinder, use a flex / ball hone
 
Got the motor pulled and on the stand this weekend. Out of curiosity what makes you guys choose the dingle balls over the 3 stone hone?

It’s what Cummins says to use.

attachment.php
 

Attachments

  • C6AC5FCD-6EE4-478E-B41F-BB1112DA292F.jpeg
    C6AC5FCD-6EE4-478E-B41F-BB1112DA292F.jpeg
    14.5 KB · Views: 0
Need a machinist to chime in before I spew what I think.

Sent from my motorola one 5G using Tapatalk
 
First picture is cylinder 1, this cylinder had good compression and you can just BARELY catch a nail on the score. Second picture is cylinder 5 that was low on compression. You can just BARELY catch a nail on either score. The rest of the cylinders looked good to me. Picture number 3 there is a few high spots where rust has built up on the deck of the exhaust side. What's the best way to clean the deck? Didn't have a chance to pull the pan yet and wont for a couple days.
 

Attachments

  • 20221214_141305.jpg
    20221214_141305.jpg
    259.1 KB · Views: 0
  • 20221214_141149.jpg
    20221214_141149.jpg
    310.5 KB · Views: 0
  • 20221214_142156.jpg
    20221214_142156.jpg
    301.1 KB · Views: 0
I like using the green 3M bristle discs, they won't remove much unless you really hog on them.

Was this engine eating coolant, or run with a bad HG previously?
 
I second the bristle disc, block the passages on the block and use a large one for an angle grinder so that it's less likely to dip because of the surface area.

Waiting for pictures of the stuck rings I was predicting ?

Sent from my motorola one 5G using Tapatalk
 
I like using the green 3M bristle discs, they won't remove much unless you really hog on them.

Was this engine eating coolant, or run with a bad HG previously?

Thanks I actually have some of them already. Engine was on original headgasket, when I did head studs one for one 30k miles ago I was able to blow a lot of coolant out of 7 or 8 of the holes. When I pulled the studs this time there was no coolant. Assuming maybe the head gasket had a slow leak, and the studs sealed it up? What makes you ask?
 

Attachments

  • 20221214_142212.jpg
    20221214_142212.jpg
    416.1 KB · Views: 0
Last edited:
I second the bristle disc, block the passages on the block and use a large one for an angle grinder so that it's less likely to dip because of the surface area.

Waiting for pictures of the stuck rings I was predicting ?

Sent from my motorola one 5G using Tapatalk

Ill have it opened up the rest of the way by Friday. Any idea why my pictures I post turn?
 
Thanks I actually have some of them already. Engine was on original headgasket, when I did head studs one for one 30k miles ago I was able to blow a lot of coolant out of 7 or 8 of the holes. When I pulled the studs this time there was no coolant. Assuming maybe the head gasket had a slow leak, and the studs sealed it up? What makes you ask?

I'm looking at pics on my phone, but to me looks like those cylinders are pitted
 
I'm looking at pics on my phone, but to me looks like those cylinders are pitted

I noticed the same thing, im going off of memory but it seemed like each cylinder wasnt pitted the same amount, and one cylinder had no pitting. I'll clean them up and get some more pictures tomorrow.
 
Piston protrusion checked out fine, 020-022. Pulled all the pistons and the rings on piston number 5 were not stuck so that's a real head scratcher. Will post pics from the lap top once I get home tonight since every picture I post is clocked 90.
 
Piston protrusion checked out fine, 020-022. Pulled all the pistons and the rings on piston number 5 were not stuck so that's a real head scratcher. Will post pics from the lap top once I get home tonight since every picture I post is clocked 90.
Tapatalk does that if you resize in my experience

Sent from my motorola one 5G using Tapatalk
 
To the OP: Can we get more details on your failing cam shaft?

Engine oil brand?
Oil additives used?
Oil change interval?
Were the tappets new or used when mated to this cam?
Valve spring details?
And of course, cam mfg and approximate date purchased. I understand if you're not wanting to post the mfg name on a public forum...
 
To the OP: Can we get more details on your failing cam shaft?

Engine oil brand?
Oil additives used?
Oil change interval?
Were the tappets new or used when mated to this cam?
Valve spring details?
And of course, cam mfg and approximate date purchased. I understand if you're not wanting to post the mfg name on a public forum...

Rotella
1 bottle of Lucas zinc at every oil change
New tappets, same brand as cam
Factory valve springs
Cam was purchased 1/21
Id rather not post mfg name at this time.

Lash set at 010 and 020,checked 3x inbetween install and 17k because I was worried about this exact issue, assembled with moly lube. Broke in using mfg instructions to a tee. Here's a few pics, there's not one good lobe left tbh.
 

Attachments

  • 20221216_125057.jpg
    20221216_125057.jpg
    242.9 KB · Views: 0
  • 20221216_125142.jpg
    20221216_125142.jpg
    244.1 KB · Views: 0
  • 20221216_125153.jpg
    20221216_125153.jpg
    296.2 KB · Views: 0
  • 20221216_125043.jpg
    20221216_125043.jpg
    255.4 KB · Views: 0
Back
Top