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Old 05-03-2016, 07:14 PM   #1
BramanteCummins
 
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My "White Truck" build/project

Hey guys, its been a LONG time but I'm finally back in a truck. Played with TDI and V8 audi a bit and got bored. Until I found this gem...

1998.5 with a supposedly 13mm pump, full cuts, 7x14 injectors, hamilton 188/220, 66 over 83, fass 200, studded, o-ring'd, cut pistons, marine head gasket.

Seller said "it runs till its warmed up then gets dead pedal and dies"

Went down, ran it till warm. nothing. over ¾ throttle it got choppy and rough but came down and idled smooth. Bought it.

Went to load it on the trailer and it finally dies. wouldn't start. pulled off clogged/collapsed air filter, fires right up. Idles rough takes some pedal to keep it running.

At the shop, fires right up runs great. a few shakedown passes later and it stalls. start with pedal, stalled. start it with ¾ throttle, fires up unwillingly, let it run at high rpm until its semi stable then slowly let rpm down until foot is off pedal.

another pass back the the bay and blew a boot... doh!


A few questions, is a 13mm pump the same as 12mm as far as timing it goes? (lift amount in correlation to degrees)
Opinions on what is going on with the pump. Seems like a funky gov to me. haven't gotten into it yet. maybe this weekend.
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'94 12v 4x4 RCLG - no idea where this build is going anymore, too many WICKED COOL ideas.... GAME ON.
 
Old 05-03-2016, 07:23 PM   #2
stubz616
 
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I assume fuel pressure is still good when the truck is acting up starting?


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95 RCLB Farrell Diesel Stage 5 13mm pump,Hamilton Springs,Retainers,Pushrods,Fluidampr,Steed Speed,S467.7/soon to be S488 atmo,Full Billet Trans,DPC 4 disk TC,BD Pressure Loc,Haley Speed 5x.022s,Diesel Pros Custom Cam,O-Ringed,.010 over HG,A1000,Hellman sump,625 Studs, 30*
 
Old 05-03-2016, 08:07 PM   #3
97rada
 
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Sounds a lot like fuel supply. Maybe tie the shut off back and check fuel pressure
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Old 05-03-2016, 08:09 PM   #4
BramanteCummins
 
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Quote:
Originally Posted by stubz616 View Post
I assume fuel pressure is still good when the truck is acting up starting?


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Fuel pressure is good. Though it will draw pressure down to 25-30 from 45


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'94 12v 4x4 RCLG - no idea where this build is going anymore, too many WICKED COOL ideas.... GAME ON.
 
Old 05-03-2016, 08:11 PM   #5
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Quote:
Originally Posted by BramanteCummins View Post
Fuel pressure is good. Though it will draw pressure down to 25-30 from 45


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I'm with 97Rada then. Tie the Solenoid up and see if it still acts up.
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95 RCLB Farrell Diesel Stage 5 13mm pump,Hamilton Springs,Retainers,Pushrods,Fluidampr,Steed Speed,S467.7/soon to be S488 atmo,Full Billet Trans,DPC 4 disk TC,BD Pressure Loc,Haley Speed 5x.022s,Diesel Pros Custom Cam,O-Ringed,.010 over HG,A1000,Hellman sump,625 Studs, 30*
 
Old 05-03-2016, 08:12 PM   #6
BramanteCummins
 
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Quote:
Originally Posted by 97rada View Post
Sounds a lot like fuel supply. Maybe tie the shut off back and check fuel pressure

Shut off solenoid is gone, converted to cable operated (going back to solenoid). Not sure if that answers that.


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'94 12v 4x4 RCLG - no idea where this build is going anymore, too many WICKED COOL ideas.... GAME ON.
 
Old 05-03-2016, 08:16 PM   #7
97rada
 
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Not the problem then. When does it draw down that hard? Sounds kinda like air to. I would hook up a line and fresh filter to shop fuel and run it
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Austin
tow truck- 14-3500 with tuning
toy truck -94 rclb auto- 5.2x with a lot left. Shooting for 4s

Any intelligent fool can make things bigger and more complex...it takes a touch of genius- and alot of courage to move in the opposite direction.
 
Old 05-03-2016, 08:21 PM   #8
BramanteCummins
 
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There is no filter at the moment, the old one was starting to invert.

Problem is it will do this after a WOT pass easiest. Otherwise it will take hours of idle time


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'94 12v 4x4 RCLG - no idea where this build is going anymore, too many WICKED COOL ideas.... GAME ON.
 
Old 05-03-2016, 08:23 PM   #9
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My "White Truck" build/project

The fuel sensor is just after the pump/filter. I'll move it up to just before the injection pump


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Old 05-03-2016, 10:17 PM   #10
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Sounds like it could be a bad injection pump with scored barrels/plungers.

I'd swap the pump out and see how the truck runs.
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Old 05-03-2016, 10:25 PM   #11
BramanteCummins
 
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That's expensive I was hoping to not have to rebuild. What's the going rate for redoing a 13mm...


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'94 12v 4x4 RCLG - no idea where this build is going anymore, too many WICKED COOL ideas.... GAME ON.
 
Old 05-03-2016, 11:43 PM   #12
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Quote:
Originally Posted by Big Blue24 View Post
Sounds like it could be a bad injection pump with scored barrels/plungers.

I'd swap the pump out and see how the truck runs.
Thats what i was thinking. Had a friends truck that acted that same way. Got a rebuilt and benched P7100 and it solved the problem.
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Old 05-04-2016, 01:23 AM   #13
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Maybe it has those fancy Chinese 13mm barrels off ebay.
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Old 05-04-2016, 03:13 AM   #14
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Is the fuel tank venting properly? Run it with the cap off.
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Old 05-04-2016, 06:49 AM   #15
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Knew your name looked familiar. Sucks to hear you're having problems already.
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Old 05-04-2016, 07:12 AM   #16
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The last time I had one with those exact symptoms it was a plunger in the pump hanging when it got hot. Swapping pumps fixed it.
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Old 05-04-2016, 07:12 AM   #17
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I'm going to have to agree with BigBlue.

Does the fuel pedal become harder to push when it acts up? If so... pump time.
 
Old 05-04-2016, 07:38 AM   #18
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Another vote for pump. Exact symptoms I have seen when the pump was the culprit. I think some put way too much faith in that oil line on the side of a P7100 and ignore fuel quality/pressure.
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Old 05-04-2016, 08:17 AM   #19
BramanteCummins
 
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Quote:
Originally Posted by Snedge View Post
I'm going to have to agree with BigBlue.

Does the fuel pedal become harder to push when it acts up? If so... pump time.

Not that I noticed, seems the same.

Thanks for the input, I'll see if my socket has enough spline left to pull the holders off for inspection.

What is everyone running for injectors/delivery valves nowadays? I know these are too big.

https://vimeo.com/165295074


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'94 12v 4x4 RCLG - no idea where this build is going anymore, too many WICKED COOL ideas.... GAME ON.
 
Old 05-04-2016, 09:54 AM   #20
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What is everyone running for injectors/delivery valves nowadays? I know these are too big.
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6x.018s and 024s
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