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Old 07-19-2018, 01:45 PM   #17961
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Showed up at the shop.
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Old 07-19-2018, 01:51 PM   #17962
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I see why these Acert twins have high drive pressure. When your manifold turbo explodes don’t bother removing the old turbine wheel from the lower turbo housing. Click the image to open in full size.
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Flipping your mirrors up when you don't tow? That serves no purpose other than to let me know that you are a douche, from a distance.
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Old 07-19-2018, 02:04 PM   #17963
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NXS, guy shows up, says they put it together to drive it to us. I guess that was after they ran the drills in sideways, and broke one off it in. Click the image to open in full size.Click the image to open in full size.Click the image to open in full size.Click the image to open in full size.Click the image to open in full size.

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Old 07-19-2018, 02:10 PM   #17964
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Quote:
Originally Posted by biggy238 View Post
NXS, guy shows up, says they put it together to drive it to us. I guess that was after they ran the drills in sideways, and broke one off it in. Click the image to open in full size.Click the image to open in full size.Click the image to open in full size.Click the image to open in full size.Click the image to open in full size.

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The only thing more expensive than a good mechanic is a bad one
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Old 07-19-2018, 02:52 PM   #17965
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Ouch
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Old 07-19-2018, 03:03 PM   #17966
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The only thing more expensive than a good mechanic is a bad one
FACT!

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Old 07-19-2018, 03:17 PM   #17967
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Anyone seen, used or hear't of these?
The Original Rescue Bit - YouTube

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Old 07-19-2018, 03:27 PM   #17968
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Ouch
is that just south of Rochester?
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Old 07-19-2018, 03:57 PM   #17969
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Quote:
Originally Posted by biggy238 View Post
NXS, guy shows up, says they put it together to drive it to us. I guess that was after they ran the drills in sideways, and broke one off it in. Click the image to open in full size.Click the image to open in full size.Click the image to open in full size.Click the image to open in full size.Click the image to open in full size.

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What you got going on in the last picture?
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Old 07-19-2018, 04:40 PM   #17970
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Looks like an OSHA unapproved bolt extraction method.
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Old 07-19-2018, 04:53 PM   #17971
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is that just south of Rochester?
Albany
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Old 07-19-2018, 05:30 PM   #17972
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Quote:
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What you got going on in the last picture?
Yeah, how did you get that bolt out, weld to It?
Broke off drill bit is the worse.
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Old 07-19-2018, 05:40 PM   #17973
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Yeah, how did you get that bolt out, weld to It?
Broke off drill bit is the worse.
Looks like an induction coil
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Lolzzzzzz fakin haters
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Old 07-19-2018, 06:05 PM   #17974
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Ahh https://rover.ebay.com/rover/0/0/0?m...2F401219648077
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Old 07-19-2018, 06:33 PM   #17975
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is that just south of Rochester?
Maggot wagon
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Old 07-19-2018, 06:45 PM   #17976
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Quote:
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Did it work biggy? If so I'm impressed. How did you grab it with the drill bit in it?
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Old 07-19-2018, 08:42 PM   #17977
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The induction heater is magical. I'm not pleased with how it did in this particular instance, but it does its job well. I was able to remove all 4 studs in the forward manifold section after heating them and letting them cool. I had even broken one of them, leaving about 1" protruding, and turned it out.

The previous mechanic killed atleast 6 other bolt holes, they have all been poorly threadserted.

Those were photos of different cylinders. #3 still has tap fragments from the failed extraction attempt. I will cut it out with a carbide bit tomorrow and repair it with a gardsert.

I'm up in the air about the #3 port. They drilled well out of the thread bore at a 15-20 degree down angle. I can't repair it %100 without filler of some kind.

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Old 07-19-2018, 10:11 PM   #17978
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Quote:
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Anyone seen, used or hear't of these?
The Original Rescue Bit - YouTube

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Never used one. We use solid carbide bit to drill out the studs. Bits are $100 each but chew them like butter. Even after you break a normal bit off inside.
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Flipping your mirrors up when you don't tow? That serves no purpose other than to let me know that you are a douche, from a distance.
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Old 07-20-2018, 08:47 AM   #17979
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That induction heater is pretty slick. Never knew about them until now.

I’ve had good luck in the past with heating the metal around a bolt with the torch. Then take a can of keyboard cleaner, turn it upside down and spray the bolt. That cleaner is almost like liquid nitrogen when used improperly. The bolt shrinks while the surrounding metal stays hot from the heated mass. Put your vice grips on and start working it loose.

I’ve also found 3-36 to be the best penetrant and general lubricator to have around. We have a can in every truck and on each tractor. As opposed to WD-40.
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Old 07-20-2018, 09:29 AM   #17980
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I like PB blaster, but it doesn't wick very well.

You are absolutely right about quenching. The CO2 cleaner is a good idea. The only issue I would worry about is cracking the studs because of the quench

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