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Dodge Competition and Performance General Dodge Competition and Performance Discussion |
10-05-2006, 02:13 PM
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#1
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Name: SuperDave4x4
Title: popcorn playa
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Location: Luling, Louisiana
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Injector installation tips
Well I ordered some 150HP EDM'ed injectors from Scott over at Mass Diesel and was wondering what all I'm going to need to install this suckers. Will I need a new gasket, washers or what? I've never intalled injectors, as I'm sure you can tell, so I just need a little guidence.
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2020 Ram 2500 CCLB 4x4
(Sold)1999 Dodge Ram 2500 4x4 24v CTD Ext. Cab- 01' motor w/ orings, .020 gasket, Garmon/SunCoast, Drag comp, 150hp EDMs, 57/72 twins, AD150, 20" Hoss, Proxes STII, Thuren/Carli, etc
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Last edited by SuperDave4x4; 10-15-2006 at 11:04 PM.
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10-05-2006, 03:01 PM
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#2
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Name: LAmiller
Title: THE KT-BOUNDARY
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all you need is new copper washers for the injectors, most injectors come with new ones anyway.
Its any easy swap, the last time I tore into mine I had my injectors laying out on the table in 28min. You might not need instructions but here is the process I use when I change mine.
#1 you need to take your valve cover off and your air horn - I usually just take out the 4 10mm bolts that hold the air horn and losen the 11mm nut on the band clamp of the pipe coming from your intercooler and swivel the air horn out of the way. ( you may want to get a new air horn gasket because they are easy to tear!)
#2 losen all 6 of the 3/4in nuts on the injector lines going into the head and you then need to gently pry the injector line up just about a 1/4 in. while you take a straight screwdriver and pop out the injector feed tubes (they only set into the injecto 1/8 in. so you don't have to take them all the way out. - I think you need to losen the 2 10mm bolts closest to the firewall that hold the injector lines #5,6 and the 10mm closest to line #3 so that you can pry them up w/out bending them.
#3 there are 2 8mm bolts holding the injector covers on and all you need to do is take out the front bolt not the back on then the cover will slide off and reveal the injector, then take on of the two short bolts from your air horn and it will screw into your injector and you can take a screwdriver and pry on the head of the bolt and the injector will pop out. Very simple : )
Lavon
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04.5 QDLB 4x4 Diesel Power Challenge 2014/2015 Champion, ODSS 6.70 Points Champion 2015/2016
06 RaceCab 4x4 Ulimate Callout Challenge 2016, 2017, 2018 Champion, ODSS Pro Street Points Champion 2016
2016 QDLB 4x4, Firepunk EZLynk.
http://www.shop.firepunk.com
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10-05-2006, 03:22 PM
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#3
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Name: SuperDave4x4
Title: popcorn playa
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Well I hope they come with new washers.
Thanks for the helpful post. Hopefully it will be easier than it sounds.
Anyone else got any tips?
__________________
2020 Ram 2500 CCLB 4x4
(Sold)1999 Dodge Ram 2500 4x4 24v CTD Ext. Cab- 01' motor w/ orings, .020 gasket, Garmon/SunCoast, Drag comp, 150hp EDMs, 57/72 twins, AD150, 20" Hoss, Proxes STII, Thuren/Carli, etc
Member #41
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10-05-2006, 03:29 PM
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#4
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Name: Timbeaux
Title: Administrator and Head Thread Derailer
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1 beer per hole minnimum......
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10-05-2006, 03:39 PM
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#5
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Name: SuperDave4x4
Title: popcorn playa
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Location: Luling, Louisiana
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Quote:
Originally Posted by Timbeaux38
1 beer per hole minnimum......
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Just not in the hole.
__________________
2020 Ram 2500 CCLB 4x4
(Sold)1999 Dodge Ram 2500 4x4 24v CTD Ext. Cab- 01' motor w/ orings, .020 gasket, Garmon/SunCoast, Drag comp, 150hp EDMs, 57/72 twins, AD150, 20" Hoss, Proxes STII, Thuren/Carli, etc
Member #41
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10-05-2006, 03:47 PM
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#6
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Name: LAmiller
Title: THE KT-BOUNDARY
Status: Not Here
Join Date: Aug 2006
Location: Plain City, OH
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Posts: 3,603
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well yeah you could make your truck an "alcohol" burner.!!! Brilliant
Lavon
__________________
04.5 QDLB 4x4 Diesel Power Challenge 2014/2015 Champion, ODSS 6.70 Points Champion 2015/2016
06 RaceCab 4x4 Ulimate Callout Challenge 2016, 2017, 2018 Champion, ODSS Pro Street Points Champion 2016
2016 QDLB 4x4, Firepunk EZLynk.
http://www.shop.firepunk.com
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10-05-2006, 10:55 PM
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#7
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Name: Billysgoat
Title: The ANTI-BLING!
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I guess it's about time to copy and paste my injector install article from somewhere else here, I don't have the time to rewrite it right now.
Dave, if you need any advice shoot me a PM with a phone # and I can walk you through it, it's easy.
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BTB,BBB
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10-06-2006, 08:33 AM
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#8
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Name: RacinDuallie
Title: Black Sheep Racing
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You may need to bleed off air before actual startup......
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10-06-2006, 09:31 AM
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#9
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Name: UPNSMOKE
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I Always Replace The Connector Tube Orings.you Dont Want To Pull All The Line Back Off If One Leaks
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SILVER 2002 DODGE 3500 4X4 24V (sold)
Black and tan 2009 3500 mega SRW
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10-06-2006, 01:57 PM
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#10
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Name: RacinDuallie
Title: Black Sheep Racing
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Location: Supporting Northeast Diesel Racing
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Posts: 17,369
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Another thing make sure the injector goes in the correct way for the connector tube to insert in before you tighten the injector down.
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10-06-2006, 03:23 PM
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#11
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Name: UPNSMOKE
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Make Sure The Open Hole Of The Injector Hold Down Points To The Cab. It Has A Tab On The Under Side That Wont Let It Bolt Down If The Injector Is 180 Degree. But They Turn Easy In The Hole
__________________
SILVER 2002 DODGE 3500 4X4 24V (sold)
Black and tan 2009 3500 mega SRW
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10-08-2006, 08:27 PM
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#12
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Name: SuperDave4x4
Title: popcorn playa
Status: Not Here
Join Date: Apr 2006
Location: Luling, Louisiana
Member`s Gallery
Posts: 3,416
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Quote:
Originally Posted by Billysgoat
I guess it's about time to copy and paste my injector install article from somewhere else here, I don't have the time to rewrite it right now.
Dave, if you need any advice shoot me a PM with a phone # and I can walk you through it, it's easy.
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10-4.
Thanks for the help guys.
__________________
2020 Ram 2500 CCLB 4x4
(Sold)1999 Dodge Ram 2500 4x4 24v CTD Ext. Cab- 01' motor w/ orings, .020 gasket, Garmon/SunCoast, Drag comp, 150hp EDMs, 57/72 twins, AD150, 20" Hoss, Proxes STII, Thuren/Carli, etc
Member #41
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