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| Dodge Competition and Performance General Dodge Competition and Performance Discussion |
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#1 | |
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Name: Jff24Gordn
Title: FIRE
Status: Not Here
Join Date: Jun 2006
Location: hodgenville, ky
Member`s Gallery
Posts: 1,918
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redneck fuel system
Not to be out done by sombrero man, I have been working on my own fuel system. So far tonight I have got my pickup for the tank fabed up. I as wanting a big screen on the pickup to prefilter the fuel, yet still not suck air before the tank is empty.
My pickup is a 100 micron screen the size of a coke can with a 3/4" pipe fitting on top. It has a bypass on the bottom if the screen gets plugged. It is inside a 20oz can of pineapples that I stole from my wife. A little JB weld and a washer, and it looks pretty good in my Jeff Foxworthy view of the world. This is the second time Ive re-engineered the fuel module. The first time I had the can rip off where it screwed on the cap. I fixed it then with -6 aeroquip AQP and it was still in good shape when I took it off. I am now going to have one strip of the metal part hanging down to mount the sender on and the strainer will be sitting on the bottom of the tank on a stiff -8 TFE hose.
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96 2500 4x4 NV4500 7.92@90 in 1/8th Quote:
12 Jetta TDI 6 speed |
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#2 |
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Name: joefarmer
Title: MR. Supreme Overlord
Status: Not Here
Join Date: Jul 2006
Location: ohio
Member`s Gallery
Posts: 4,594
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Pineapples, eh? How does it handle starting with less than a 1/4 tank? What lift pump(s) are you running with it?
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brandon'); DROP TABLE Users;-- 99 F250 cummings____bought from a ninja |
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#3 |
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Name: UNBROKEN
Title: Ezekiel 25:17
Status: Not Here
Join Date: Apr 2006
Location: TEXAS
Member`s Gallery
Posts: 14,561
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My tank pick-up looks like a big ass bulkhead fitting screwed into the back side of the tank with a -10 hose straight into a FASS.
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2012 Ram R/T 2010 Chevy 2500HD |
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#4 |
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Name: BogginF350
Title: Never Satisfied
Status: Not Here
Join Date: May 2006
Location: Peoria, IL
Member`s Gallery
Posts: 166
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Wow, is that even on a dirt floor?
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Josh Davis 03` F-350 reg cab 4x4 315mm sticks. 649 uncorrected rwhp http://www.youtube.com/watch?v=mcwqRlxkoWM 08` reg cab 588/1180 |
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#5 | |
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Name: Jff24Gordn
Title: FIRE
Status: Not Here
Join Date: Jun 2006
Location: hodgenville, ky
Member`s Gallery
Posts: 1,918
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First.. go fast parts are more important than concrete.
How does it start?? well, there aint 1 fuel line on the truck yet, or the filters, so It wont start. Keeping with my hilljack way of life, my lift pump can be found at your local Co-Op. A Shur Flo 2088-131-145 sprayer pump. It will push 3.6 gallons per minute open and about 2 gpm at 50psi. If it aint enough to hold pressure, I can add a second and still be cheeper than most setups.
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96 2500 4x4 NV4500 7.92@90 in 1/8th Quote:
12 Jetta TDI 6 speed |
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#6 |
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Name: Extended Power
Title: Diesel Pro
Status: Not Here
Join Date: May 2006
Member`s Gallery
Posts: 2,355
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The problem I see with your pick-up can:
If the can is 6" tall: The FIRST time you fill the tank: -Air will be trapped under the can, until your pump sucks it all away. The FIRST time you have less than a 6" of fuel in the tank, and you launch hard, or turn a corner, your pump will suck air under the can again, because the pump will not HOLD the can full of fuel. You may as well have a pick-up tube that is 6" off the bottom of your tank. If the can was mounted outside, and UNDER the tank, it would be excellent, cuz then it would act as a sump for fuel. I am only trying to save you a little bit of time here. It's good to see people trying new idea's. Don't take my comments as a bash...I am only trying to help.
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2003 Ford KingRanch F-350 4x4 If It Ain't Broke...Fix It Until It Is!!!
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#7 | |
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Name: Jff24Gordn
Title: FIRE
Status: Not Here
Join Date: Jun 2006
Location: hodgenville, ky
Member`s Gallery
Posts: 1,918
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%$^%$ gotta think about it some more
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96 2500 4x4 NV4500 7.92@90 in 1/8th Quote:
12 Jetta TDI 6 speed |
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#8 |
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Name: Holeshot
Title: Diesel Sherpa
Status: Not Here
Join Date: Apr 2006
Location: Wisconsin
Member`s Gallery
Posts: 74
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My 12-valve runs fine with an OEM mechanical lift pump and a 1" copper pipe pickup tube in the tank with a modified sending unit assembly.
The 1" pipe necks down to 1/2" pipe where I sweat on a 1/2" elbow - and then I sweat a 1/2" sweat to MPT and then sweat a FPT to 3/8" barb fitting on there. It has been like this for over a year and I haven't had any issues with it. The truck fires off just fine no matter how long it has been sitting or how cold it is...so I don't have any leaks to make leakdown an issue. Shortly after I got it back on the road with the BOMBed pickup mod, I ran the tank down to ~1/4 and it stumbled a bit when I stepped hard on the soot pedal. Since then, I don't let the tank get much below 3/8 full... I think the 1" pipe moved around after install and it isn't in there straight...who cares...it works and only cost a few bucks instead of buying a whole new sending unit just because the OEM feed/return steel lines rotted out and were leaking. Beers, Matt
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'94 Dodge Ram 2500 4x4 Project drivetrain: Cummins ISB 170 (3.9L HPCR), Allison LCT-1000, etc. Daily driver: '99 Benz E300 turbodiesel. The ONLY vehicle to burnout in the Lee's Inn parking lot at Thunder in Muncie 2009. Last edited by Holeshot; 08-09-2007 at 12:20 AM. |
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#9 | |
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Name: Jff24Gordn
Title: FIRE
Status: Not Here
Join Date: Jun 2006
Location: hodgenville, ky
Member`s Gallery
Posts: 1,918
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I am almost done with it. Did you know that the front fuel plug is in there really tight. my MG31 wouldn't budge it and had to get my XT7100 impact to break my 10mm allen socket. Then broke an extractor, but I did finally get it out. At least the snap-on man will fix everything I break.
I recall readin someone said a -10 would fit. I just used a -8 and it is as tight as I would want it to the gear case. Also did you know they make filters with a 1"x14 thread and 1"x12 thread? And a 14 thread per inch filter will go on a 12tpi mount?
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96 2500 4x4 NV4500 7.92@90 in 1/8th Quote:
12 Jetta TDI 6 speed |
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#10 | |
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Name: Jff24Gordn
Title: FIRE
Status: Not Here
Join Date: Jun 2006
Location: hodgenville, ky
Member`s Gallery
Posts: 1,918
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I got it done last night. I trned the key and once I found the fitting I didnt tighten, it seemed to work just fine.
The injector return line. I flaired it and put a 3- -4 union on it and ran it to the return line. The return line. I took the line that went from the filter to the pump and flaired one end to -6 and bent it a little to make it fit. The supply lines are -8 teflon hose (nitrous line), and the return is made from -6 AQP rubber line that I recycled from the last time I plumbed it. The pump is a Shurflo 2088-313-145 diaphragm sprayer pump. It came with rubber isolators for the bolts, but it goes from loud to really loud when it gets pressure. But when the truck is running, it aint noticeable. The filters. Did you know that a 1" 12 thread filter mound will take a 1"14 thread filter. It dont leak so it will work for now.
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96 2500 4x4 NV4500 7.92@90 in 1/8th Quote:
12 Jetta TDI 6 speed |
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#11 |
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Name: joefarmer
Title: MR. Supreme Overlord
Status: Not Here
Join Date: Jul 2006
Location: ohio
Member`s Gallery
Posts: 4,594
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That's a bunch of blingy hoses there, Mr. Redneck!
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brandon'); DROP TABLE Users;-- 99 F250 cummings____bought from a ninja |
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#12 | |
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Name: Jff24Gordn
Title: FIRE
Status: Not Here
Join Date: Jun 2006
Location: hodgenville, ky
Member`s Gallery
Posts: 1,918
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I was gonna build it out of aeroquip from summit, but I priced it from my local parker store, and it was a little cheaper from them. And I didnt get all of the wires stuck in my fingers from making the hoses.
Ive had a fuel line blow out on me at the first race at US131. And I dont plan on it happening again.
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96 2500 4x4 NV4500 7.92@90 in 1/8th Quote:
12 Jetta TDI 6 speed |
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#13 |
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Name: Holeshot
Title: Diesel Sherpa
Status: Not Here
Join Date: Apr 2006
Location: Wisconsin
Member`s Gallery
Posts: 74
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Looks pretty slick, Skippy.
What's with the big line on the fuel plug on the front of the P7100? I've seen folks do dual feeds and/or dual returns on the sides of the pump... Beers, Matt
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'94 Dodge Ram 2500 4x4 Project drivetrain: Cummins ISB 170 (3.9L HPCR), Allison LCT-1000, etc. Daily driver: '99 Benz E300 turbodiesel. The ONLY vehicle to burnout in the Lee's Inn parking lot at Thunder in Muncie 2009. |
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#14 | |
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Name: Jff24Gordn
Title: FIRE
Status: Not Here
Join Date: Jun 2006
Location: hodgenville, ky
Member`s Gallery
Posts: 1,918
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That was the easiest way to feed it. It seems to have enough fuel, it smokes at 100+psi at 4500rpms. I dont have a pressure gauge yet.
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96 2500 4x4 NV4500 7.92@90 in 1/8th Quote:
12 Jetta TDI 6 speed |
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#15 |
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Name: KTA-Cummins
Title: Diesel Doctor
Status: Not Here
Join Date: Jul 2006
Location: Shelby County, Ky
Member`s Gallery
Posts: 203
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I wonder where he got the sprayer pump fuel system idea from.
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#16 | |
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Name: gotta12v
Title: Diesel Pro
Status: Not Here
Join Date: Dec 2006
Location: Fayette MO
Member`s Gallery
Posts: 410
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Quote:
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#17 | |
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Name: Jff24Gordn
Title: FIRE
Status: Not Here
Join Date: Jun 2006
Location: hodgenville, ky
Member`s Gallery
Posts: 1,918
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Well the pump idea was his first several years ago, but the pineapple can and JB weld was all mine. Who's more hilljack?
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96 2500 4x4 NV4500 7.92@90 in 1/8th Quote:
12 Jetta TDI 6 speed |
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#18 | |
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Name: Jff24Gordn
Title: FIRE
Status: Not Here
Join Date: Jun 2006
Location: hodgenville, ky
Member`s Gallery
Posts: 1,918
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I was asked for pics with labels.
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96 2500 4x4 NV4500 7.92@90 in 1/8th Quote:
12 Jetta TDI 6 speed |
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#19 |
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Name: Trapper
Title: Diesel Pro
Status: Not Here
Join Date: Aug 2006
Location: Surprise AZ
Member`s Gallery
Posts: 2,331
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Thankyou. and I'm glad you didn't leave out the Nos line.
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99 CTD 4x4 ECLB with shell. 4inch exhaust, Soon BlueChip FMS and RV275s, Will need a converter soon
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#20 | |
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Name: PSDPlayer
Title: Captain Negativity!
Status: Not Here
Join Date: Apr 2006
Location: Ft. Lauderdale, FL
Member`s Gallery
Posts: 3,284
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Quote:
He has a very valid point here.
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Direct Injection Performance Website:www.gogodiesel.com Forums:forums.gogodiesel.com Email: Doug@GoGoDiesel.com Phone:954-275-6801 05 CC LB DRW Lariat 4x2 Dropped 3/6. SCT With only a race file. |
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