This is one of a few build up’s of mine that has been going on for what seems to be a very long time in the making. I picked up the diesel bug back in 2002 when diesel for me was all about towing heavy loads with my trailers and reading up on how to modify them for more power and torque. I wanted to build my own diesel powered race truck since 2008/2009 after going too and reading about events like TS performance and Schied etc. Like most on here time and money was always the big hold up for me. At this point this build is not sponsored in anyway except some great pricing on parts I need from my friends at Beans Diesel and Jeff at Mumau Diesel. Both just happen to be site sponsors too.
In early spring of 2011 I was ready and dead set on building a competitive pro street truck knowing it wouldn’t be done anytime soon and I would only be able to work on it when time and money allowed it too. This is only one of many modified trucks I currently own and support. A select few of my employee's and myself work on them for a hobby during the off peak season for us. Like most on here I’m constantly making changes looking for improvements and modify everything I own for max output and efficiency. Like some on here it’s just a bad habit since I was a small kid. My Dad always said to me since I can remember modifying my first beater go cart."Son…..you can’t fix it if it isn't broke". So……..I bought a broke truck that needs fixing: evil
The hunt for a chassis or truck to build was on. Few months later I found a super clean 93 Chevy 454 SS roller with 51,251 original miles. It was a one owner from Arizona back in the summer of 2011. Prior the owner had a 502 big block blower motor, roll bar and a Morrison back half 4 link kit that the owner had receipts showing what he spent in the chassis and roll bar work which he kept calling it a cage. I thought it was a good deal and a quick start to swap in a Cummins. I was hoping not to have to go thru building the chassis ground up as I know that was only extra time. Well that didn’t work out so well for me. The fabrication work done by the race shop was complete chit. Ray Charles could have welded better than this PRO race car shop IMO. My fault for not getting better pictures as the seller was always too far from the truck or a potential buyer was looking to get it. LOL.
Here is how I bought the roller that I was going to throw a built motor and trans and start racing. I still laugh about how dumb I was to think that's all it was going to take maybe one winter with the small details and ready for spring. LOL
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As you can see the body was in real good shape not a hint of rust and straight for the most part. Transport truck did a little damage to the bed being the truck is so low it hit during loading or unloading. Good starter package I thought.
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After review of the chassis and wanting to go faster before it was even built I decided to strip it down and start over. So basically I bought an expensive body with some parts I could reuse. The tear down begins.
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The frame was real weak and thin in the rear and after pulling the bed and seeing this we knew this is not going to work for the power level’s and torque I plan to put this through. The frame also did not allow my tire choice so we needed to narrow it anyway. So we cut off the old back half up to the point that was usable. We fabricated new rear rails to go up over the axle and allow more adjustment in the rear four link and adjust ride height. Also notice the lateral bar going the wrong direction for axle wrap. We took apart the frame and bead blasted it so we can start fresh and get good welds down. Shot some prime on it after blast so it did not rust during the fabrication portion. We also took 16ga mild and boxed the entire frame in while apart tying it all together.
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Pushed all the old bushings out and blasted all the small parts and painted in our makeshift booth. Bought a new bushing kit and replaced all the soft parts with 95A durameter. Truck also has bell tech drop spindles.
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Fabricated new motor mounts.
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Truck side mounts welded into the frame rails.
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