89-02 Dodge RAM
Pyrometer Installation Tips
No, this is not complete instructions on how to install gauges. However a common question is where to drill and tap for the pyrometer probe installation. First the exhaust manifold is a dual passage design with 3 cylinders feeding into a front and rear exhaust runner. A vertical wall separates the two exhaust runners. Thus the mounting hole cannot be drilled down the center of the manifold. It must be drilled in the center of either the front or rear exhaust runner. PDR recommeds using the rear exhaust runner.
An important part of the process will be removing all of the drill and tap shavings from within the manifold. There are a number of ways to do this. The most effective but also the most time consuming way is to remove the turbo for easy access into the inside of the manifold. Other tricks to remove shavings without removing the turbo include putting vasoline on the drill bit so the shavings stick to it, versus falling inside. Use a small rubber hose with make-shift attachment to a shop vac and suck them out. And use a small mechanics magnet that fits down the hole, and repeatedly remove shavings until the magnet comes out clean. Use as many tricks as you can.
Finally study the pictures below before starting to verify you have marked the proper location to drill and proper depth to tab for the pipe fittings. These are very important.
* Locate a point 2 inches from the turbo mounting flange in the center of the manifold.
* Move forward or rearward 5/8 inch and use a center punch to mark for drilling.
* Start by drilling a small pilot hole
* Drill a 11/32 inch hole if the probe uses a 1/8" NPT fitting
* Drill a 7/16 inch hole if the probe uses a 1/4" NPT fitting
* Tap hole to the proper depth using the with proper size tapered tap for your probe.