97 fummins sclb 12v zf6 build

Burgh450

New member
Joined
Feb 10, 2013
Messages
37
this is the first build thread that ive made so bear with me. i bought this truck last april with intentions of a fummins project but has grown into a full out restoration and build. Hope you guys enjoy the build. The truck is a 97 f250 single cab long bed xlt. It had the 7.3 engine and zf-5. Plans are 12v cummins zf-6 and dana 60 front axle swap.

how the truck was when i first bought it
[ame="http://s1094.photobucket.com/user/bmholt123/media/97%20funmins%20build/IMG_0928.jpg.html"]IMG_0928.jpg Photo by bmholt123 | Photobucket[/ame]

[ame="http://s1094.photobucket.com/user/bmholt123/media/97%20funmins%20build/IMG_0934.jpg.html"]IMG_0934.jpg Photo by bmholt123 | Photobucket[/ame]

It was a little rough at first

pulling motor

[ame="http://s1094.photobucket.com/user/bmholt123/media/97%20funmins%20build/IMG_0962.jpg.html"]IMG_0962.jpg Photo by bmholt123 | Photobucket[/ame]

Drive train out

[ame="http://s1094.photobucket.com/user/bmholt123/media/97%20funmins%20build/IMG_0973.jpg.html"]IMG_0973.jpg Photo by bmholt123 | Photobucket[/ame]

striping the truck down

[ame="http://s1094.photobucket.com/user/bmholt123/media/97%20funmins%20build/IMG_0988.jpg.html"]IMG_0988.jpg Photo by bmholt123 | Photobucket[/ame]

Interior coming out

[ame="http://s1094.photobucket.com/user/bmholt123/media/97%20funmins%20build/IMG_0985.jpg.html"]IMG_0985.jpg Photo by bmholt123 | Photobucket[/ame]

Bed off and interior out

[ame="http://s1094.photobucket.com/user/bmholt123/media/97%20funmins%20build/IMG_1030.jpg.html"]IMG_1030.jpg Photo by bmholt123 | Photobucket[/ame]

Dana 60 axle and cab off

[ame="http://s1094.photobucket.com/user/bmholt123/media/97%20funmins%20build/IMG_1174.jpg.html"]IMG_1174.jpg Photo by bmholt123 | Photobucket[/ame]

Striped frame. AS you can see there was a large oil leak in the front.

[ame="http://s1094.photobucket.com/user/bmholt123/media/97%20funmins%20build/IMG_1068.jpg.html"]IMG_1068.jpg Photo by bmholt123 | Photobucket[/ame]

Frame wire brushed por 15 treated to 2 coats and 2 coats of chassis coat to cover over.

[ame="http://s1094.photobucket.com/user/bmholt123/media/97%20funmins%20build/IMG_1085.jpg.html"]IMG_1085.jpg Photo by bmholt123 | Photobucket[/ame]
 
i cant get the pictures to work. if someone could help that would be greatly appreciated.
 
To fix your pictures:
Copy the IMG code
Delete everything except the text between and including "
"
 
Thanks alot meyers farm. lets try this again.


How the truck was when i first got it.
IMG_0928.jpg

IMG_0930.jpg

IMG_0931.jpg

Taking the clip off
IMG_0943.jpg

Pulling the motor
IMG_0962.jpg

Drivetrain out
IMG_0973.jpg

Stipping the interior
IMG_0963.jpg

Bed, fenders, and doors off
IMG_1030.jpg

Cab off
IMG_1034.jpg

Bare frame
IMG_1067.jpg

Frame painted
IMG_1085.jpg

Dana 60 i picked up
IMG_1174.jpg
 
Installing 5inch RSK lift
IMG_1168.jpg

Rear brakes
IMG_1171.jpg

The 12valve
IMG_1170.jpg

Putting the true locker in the rear diff
IMG_1173.jpg

Dana 60 painted and in, lift kit painted
IMG_1236.jpg

IMG_1233.jpg

Pictured of rear axle getting worked on. Brakes and locker.
IMG_1189.jpg

Rear springs in
IMG_1190.jpg

ZF-6 used
IMG_1192.jpg

Rear axle in and painted
IMG_1346.jpg

New balljoints, kunkles and front axles in.
IMG_1320.jpg
 
She is gonna be a sexy girl when you're finished. Looks great so far, glad you got the pictures working.
 
Nice build! I'm partial to white single cabs though lol


Sent from my iPhone using Tapatalk
 
engine tear down.
IMG_1461.jpg

IMG_1548.jpg

all engine parts were sent out to the machine shop. Block was bored .20 over. Crank checked out good and head was decked, ported and polished and was given a valve job. I dont have that many pictures of the engine build since i lost all photos off my phone of this but doing best with what ive got. I order the entire rebuild kit from enterprise. .20 over and marine bowl pistons.
efbab09c-872a-475a-a7b8-d2bed914ba59.png

block was fitted with arp main studs, also installed arp rod bolts and arp head studs.
2e900242-4142-4eda-8658-f697bdcb1668.png

Installed a hamilton 188/220 cam (not pictured) and marine bowl pistons
ab1c12cb-3b3f-4bfc-945a-21dd63ab3a15.png

24v tappets were installed as well. head was fitted with 60 pound valves springs. 5x14 injectors
pic of engine starting to come together
39ac0ef6-b98e-4ba8-9ae4-f2a453b49309.png

The pump is a 12mm 911 quick rate cam bosch pump. has 5500k haisley springs, laser cut delivery valves, .120 holders, rack plug, modifed afc. Injector lines are haisley .120 stainless steel lines.
IMG_0014.jpg

Of coarse painted the engine up nice and fancy and polished the valve covers myself. That was the biggest PITA.
IMG_0011.jpg

Picture of the conversion plate. Went with a south bend dual disc specific ford cummins clutch they said would withstand just about anything.
e1b18d82-f779-4675-8142-75dda230b630.png
 
Very nice build so far. Looking forward to the end result.

Scott
 
engine tear down.

IMG_1461.jpg


IMG_1548.jpg


all engine parts were sent out to the machine shop. Block was bored .20 over. Crank checked out good and head was decked, ported and polished and was given a valve job. I dont have that many pictures of the engine build since i lost all photos off my phone of this but doing best with what ive got. I order the entire rebuild kit from enterprise. .20 over and marine bowl pistons.

efbab09c-872a-475a-a7b8-d2bed914ba59.png


block was fitted with arp main studs, also installed arp rod bolts and arp head studs.

2e900242-4142-4eda-8658-f697bdcb1668.png


Installed a hamilton 188/220 cam (not pictured) and marine bowl pistons

ab1c12cb-3b3f-4bfc-945a-21dd63ab3a15.png


24v tappets were installed as well. head was fitted with 60 pound valves springs. 5x14 injectors

pic of engine starting to come together

39ac0ef6-b98e-4ba8-9ae4-f2a453b49309.png


The pump is a 12mm 911 quick rate cam bosch pump. has 5500k haisley springs, laser cut delivery valves, .120 holders, rack plug, modifed afc. Injector lines are haisley .120 stainless steel lines.

IMG_0014.jpg


Of coarse painted the engine up nice and fancy and polished the valve covers myself. That was the biggest PITA.

IMG_0011.jpg


Picture of the conversion plate. Went with a south bend dual disc specific ford cummins clutch they said would withstand just about anything.

e1b18d82-f779-4675-8142-75dda230b630.png





Awesome build, what kinda paint did you use on the motor?


Sent from my iPhone using Tapatalk
 
I swear if this was an extended or crew cab I'd be begging you to sell it to me when its done !

Great build, great progress so far, gonna be a nice truck when done.
 
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